Ribbon Blender

Product description

The horizontal helical ribbon mixer is a highly efficient mixing equipment widely used in multiple industries such as chemical engineering, food, medicine, and feed. Its main body is in a horizontal cylindrical structure, and inside there are double or more layers of helical ribbon stirring blades arranged in reverse. It has the outstanding features of high mixing efficiency and good uniformity, and can quickly mix different materials evenly. Even materials with large differences in specific gravity and particle size can be processed. Moreover, it has a wide range of applications and can handle various forms of materials such as powder, granules and paste. Meanwhile, the equipment is easy to operate and has good sealing performance. It can not only prevent material leakage and dust flying, ensuring a clean production environment, but also is easy to maintain, effectively reducing labor and maintenance costs.

Working principle

When the horizontal helical ribbon mixer is in operation, the motor drives the helical ribbons arranged in opposite directions on the inner and outer layers to rotate at high speed. The outer helical ribbon pushes the materials to flow along the axial direction, while the inner helical ribbon pushes the materials in the opposite direction, forming a circulation and convection, which promotes the thorough exchange and mixing of a large amount of materials. Meanwhile, the speed difference between the screw ribbon and the material generates shear force, breaking the material clumps and making the particle dispersion more uniform. In the complex flow field formed by the rotation of the helical ribbon, the material particles constantly change positions under the combined action of convection and shearing, diffusing from the high-concentration area to the low-concentration area, and ultimately achieving the uniform distribution of materials throughout the entire mixed space.

Product features

1. High mixing efficiency: The high-speed rotation of the screw ribbon drives the materials to circulate rapidly through convection. Usually, a mixture can be completed within a dozen minutes, significantly shortening the production cycle and increasing production capacity.
2. Good uniformity of mixing: Through multiple effects such as convection, shearing and diffusion, materials of different specific gratings and particle sizes can be evenly mixed, effectively avoiding uneven local mixing and ensuring stable product quality.
3. Wide application range: It can handle various forms of materials such as powder, granules, and paste. Whether it is materials with good fluidity or high viscosity, it can achieve good mixing, meeting the needs of multiple industries.
4. Easy operation: The equipment structure is reasonably designed, and the control system is simple and easy to understand. Staff can operate it proficiently after a brief training, reducing the professional skills required of the operators.
5. Low maintenance cost: The overall structure is compact, key components are durable, daily maintenance is simple, and the replacement of vulnerable parts is convenient, reducing downtime for maintenance and lowering maintenance costs.
6. Excellent sealing performance: With a sealed structure, it can effectively prevent material leakage and dust flying, ensuring a clean and safe production environment while avoiding material waste. It is particularly suitable for industries with high hygiene requirements such as food and medicine.

Industrial Ribbon Blender Machine for Fast and Accurate Blending in Chemical Food and Pharmaceutical Fields Images